Energy Security Architecture
Strengthening domestic fuel resilience through distributed infrastructure designed to reduce exposure to volatile external energy markets.
We are #EnergyFarmers
Kaukiliya
Green Energy
A national-scale platform converting agricultural waste into compressed bio gas through a circular model — from soil to fuel, and back to soil.
Higher Efficiency with Next-Gen Turbines
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Powering Atmanirbhar Bharat
Building Value Beyond Energy
Climate Responsibility
Measurable emission reductions and circular resource use support climate goals alongside responsible growth.
95% Efficiency Technology
Anaerobic Digestion & CBG
Regenerative Agriculture
Digestate return and feedstock partnerships tie clean gas output to soil health and farm productivity.
Scalable Infrastructure
Modular engineering blocks and repeatable deployment patterns scale the platform across regions without reinventing the plant each time.
This is not a project. This is an infrastructure platform.
The Circular Energy Model
Soil to Fuel and Back to Soil
A closed-loop model where agricultural biomass becomes clean energy, and process outputs regenerate farmland productivity.
Farmer Biomass Partnerships
Structured sourcing from local farms creates reliable feedstock cycles.
Anaerobic Digestion
Engineered digestion maximizes methane recovery with process stability.
CBG Upgrading
Refined gas reaches industrial-grade compressed bio-gas quality.
Digestate to Soil
Nutrient-rich outputs return to farmland and strengthen soil health.
Soil → Fuel → Soil
Process architecture
Five pillars of engineering innovation driving a 95% efficiency system
01
Silage-Based Feedstock Enhancement
- Biological conditioning.
- Replaces heavy mechanical pretreatment.
- 10-15% higher methane recovery.
- Lower parasitic energy consumption.
02
Premix Pumping Homogenisation
- Blends substrates prior to feeding.
- Eliminates buffer tank (reduced CAPEX).
- Ensures stable gas output.
03
Dual-Stage Digestion
- Optimised hydraulic retention.
- Higher volatile solids destruction.
- >95% plant availability.
04
In-Digester H2S Catalytic Control
- Hydrogen sulphide managed at source.
- Protects upgrading systems.
- Lowers downstream OPEX.
05
Advanced Upgrading System
- 97-99% methane purity (grid compliant).
- Extracts CO2 to food-grade quality.
Integrated end-to-end — from feedstock conditioning through upgrading — designed as a single high-efficiency platform.
Measurable Impact
Measurable climate impact and rural transformation per 10 TPD Plant
0 kg
of clean CBG daily (~33 lakh kg annually)
CO20+
tonnes of CO2 reduction per year
2–3x
strengthened farmer income streams
200–250
acres integrated into the biomass economy
C1.5%
Soil organic carbon restoration
0 Tonnes
of Fermented Organic Manure (FOM) per day as a by-product
Commercial Value Creation
Side-by-side performance benchmark of conventional plants and the Kaukiliya advantage
Conventional Plants
Feedstock Treatment
Mechanical shredding
Methane Recovery
Baseline
Substrate Feeding
Direct feed / buffer tank
Digestion
Single-stage
H2S Removal
Post-process only
Methane Purity
92-95%
CO2 Handling
Vent / low grade
Operational Stability
Moderate
Kaukiliya Process
→
↓
The Kaukiliya Advantage
Feedstock Treatment
Biological silaging
Methane Recovery
+10-15% higher recovery potential
Substrate Feeding
Premix homogenised feed
Digestion
Dual-stage optimisation
H2S Removal
Controlled at biological source
Methane Purity
97-99%
CO2 Handling
Food-grade extraction
Operational Stability
High (engineered stability model)
Why It Matters
Designed for Long-Term Value
Balancing performance, stability, and impact at scale.
Stable production through controlled biological systems
Higher usable yield with optimized energy input
Reduced emissions with regenerative soil benefits
Adaptable across regions and feedstock conditions
Join India’s Green Energy Revolution
Partner with us to build the nation’s largest decentralized bio-energy infrastructure